Well, over the last few weeks in my spare time I removed 4
very stuck pistons from a Crosley block. I thought you all might
like to hear what I did since it took 3 different techniques to
get all 4 out. I saved the block and broke 2 pistons. For years I
have told people to use a spark plug/grease fitting adapter to
pump grease in to the cylinder to push the piston out. This has
worked for many people over the years, it just takes a couple of
tubes of grease and you build up your arm muscles. After soaking
the cylinders in penetrating oil for a few days I started pumping
grease. Number one cylinder came out till I got to the last 1/4
inch and the piston cocked sideways and the grease came out ant
the piston was wedged. I ended up breaking the skirt on the piston
getting it loose. Cylinder 2-4 had valves burned so bad the grease
came out the exhaust ports. Plan two a slide hammer attached to
the rod studs. After way to much hammering I got number two out.
Piston 3-4 would not budge with the slide hammer. Plan number 3, I
build a jig that bolts to the rod studs 4 threaded holes to put
long bolts in and a some narrow steel plates to lay across the
block to push on with the bolts when you thread them threw the rod
plate. This was slow but worked. I would crank down on the bolts
in sequence till I ran out of bolt, then crank them back out and
add some more spacer plates and do it all over again. Number 3
came out fine, piston 4 wedged as it was just clearing the
cylinder. I drove out the wrist pin and removed the rod and broke
the piston trying to get it on jammed. Well that's my story and
I'm sticking to it. Any of you have a different trick to remove
stuck pistons?
For stuck or burnt valves--Make a steel or alum plate to
cover the exhaust & Intake ports. Bolt this plate using the
studs in the cyl. Use an old gasket to seal,Pump cyl with
grease-push piston out. It does WORK.
Thanks Chuck, I was going to make a plate for the exhaust
ports, hopping that the valve guides would hold, but I talked to a
friend that restores really old cars (pre 1915) and he suggested
the puller idea so I decided to try it. He had used the puller
idea on a 1910 Chase with success.
Someone once told me about filling piston with dry ice
and pulling or pumping out..to save arm can get air powered grease
gun!!
Barry Seel - 2006
Bust the porcelin out of an old spark plug, and weld a grease
zerk into the plug. If the valves are stuck open, soak them with kroil,
and keep tapping on them till they shut. 90% of the time the valve
seats are rotted away, and the grease will escape thru the intake and
exhaust ports. When this happens, take a plastic freezer bag and shove
it thru the spark plug hole into the cylinder. This will stop the
grease from escaping past the bad valve seats. I have gotten pistons
out every time with this method.